The operation and application of incorporating infrared thermography cameras into large converters involve several steps to ensure the safety of the equipment and the accuracy of the data. Below is a detailed guide:
Select an infrared thermography camera suitable for high-temperature environments, ensuring that it has an adequate temperature range and heat resistance.
Ensure the thermal camera has high resolution and fast response time to capture temperature changes within the converter.
Install a protective shield or cooling system for the infrared thermography camera to protect it from high temperatures and splashes.
Operators need to wear protective gear, such as heat-resistant gloves, safety glasses, and high-temperature resistant clothing.
Determine the installation location of the thermal camera, which usually should be at an appropriate distance from the converter opening with a good field of view.
Install brackets and fixtures to ensure the thermal camera is stable during operation and not affected by vibration or impact.
Connect power and data transmission cables to ensure a stable connection between the thermal camera and the monitoring system or control center.
Commission the infrared thermography camera settings, including focus, resolution, and data acquisition frequency.
Use dedicated software for calibration and commissioning of the thermal camera to ensure accurate temperature measurement.
Set alarm parameters so that the system can automatically issue alerts when the temperature exceeds the set range.
Preheat the infrared thermography camera before converter operation to ensure it reaches operating temperature before entering the high-temperature environment.
Start the infrared thermography camera and conduct an initial test to check whether its field of view and data transmission are normal.
Monitor the temperature data captured by the infrared thermography camera in real-time during the converter operation.
Observe the temperature distribution and changes inside the converter through the monitoring system to promptly detect any anomalies.
Record the data collected by the infrared thermography camera for subsequent analysis and reporting.
Analyze the temperature data through software to identify hotspots and abnormal temperature areas to optimize converter operation and maintenance.
Ensure operators are familiar with the usage and safety operating procedures of the infrared thermography camera.
Regularly inspect the infrared thermography camera and protective systems to ensure they are in good condition.
Regularly check the safety of the surrounding environment when operating the infrared thermography camera in high-temperature conditions to prevent equipment overheating or damage.
If any abnormal conditions are detected, such as equipment overheating or data anomalies, immediately stop using and inspect and maintain.
Following the above steps can ensure the safety and data accuracy of the infrared thermography camera during large converter operations, thereby effectively monitoring temperature changes inside the converter and improving production efficiency and safety.
